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MIL-I-85889(AS)
4.2.2.7 Preliminary hazard analysis. When specified in the contract or order, the Contractor shall prepare a
preliminary hazard analysis in accordance with Task 202 of MI L-STD-882 with emphasis on ordnance hazards.
The hazard listings in NAVAIRINST 5100.7 should be used for guidance. The preliminary hazard analysis shall be
made available to the contracting activity for acceptance.
4.2.3 Documentation and reviews.
4.2.3.1 Program plan. When specified in the contract or order, the contractor shall prepare a program plan
which identifies tasks, responsibilities, and schedule in accordance with the program structure specified in 3.1.
The program plan shall be made available to the contracting activity for acceptance no later than 60 days following
initiation of Phase I.
4.2.3.2 System safety program plan. When specified in the contract or order, the contractor shall prepare a
system safety program plan in accordance with Task 101 of MIL-STD-882. The system safety program plan shall
be made available to the contracting activity for acceptance no later than 90 days following initiation of Phase I.
4.2.3.3 Quality assurance plan. When specified in the contractor order, the contractor shall prepare a quality
assurance plan for the entire program. The quality assurance plan shall be made available to the contracting activity
for acceptance no later than 30 clays prior to the Preliminary Design Review. The contractor shall include provisions
for the following:
Serialization of all hardware and energetic components down to the piece part levels
a
.
100% inspection of all hardware and energetic components
b
.
c
.
Traceability to constituent lot numbers
d
.
Traceability of non-piece part constituents (liner materials, inhibitor materials, lubricants)
e
.
Traceability of the fabrication tooling employed during manufacture
f
.
Maintenance of "as-built" configuration lists
g
.
X-ray inspection of environmental and static firing test units with sufficient detail to verify the
presence and condition of all key components.
4.2.3.4 Marginality of success evaluation plan. When specified in the contractor order, the contractor shall
prepare a marginality of success evaluation plan. The plan shall be designed to aid in the assessment of margins
inherent in the design and to verify that tested units demonstrate no signs of incipient failure. The plan shall include
provisions for the following:
a. Prestatic firing X-ray and visual inspection
b. Post-firing hardware examination for such things as dimensional changes, distortion, seal integrity,
ejects, etc.
c. Comparison of actual versus predicted ballistic performance
The plan shall be made available to the contracting activity for acceptance in Phase 130 days prior to static firing
the first igniter.
4.2.3.5 Design Development Report. When specified in the contractor order, the contractor shall prepare a
design development report which summarizes the results of all efforts conducted during Phase 1. The design
development report shall be made available to the contracting activity no later than 30 days prior to the Preliminary
Design Review. The report shall be revised based on comments provided by the contracting activity and again
made available for acceptance within 60 days following the Preliminary Design Review.
4.2.3.6 Level 2 engineering drawings. When specified in the contract or order, the contractor shall prepare
Level 2 engineering drawings and associated lists in accordance with DOD-D-1OOO. The drawings shall be made
available to the contracting activity no later than 30 days prior to the Preliminary Design Review The contractor
shall maintain the original (master) drawings with revision records.
13

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